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Below picture shows the regular rigid-flex PCB and an example for regular stack up design. <br> <br>Rigid flex PCB production is based on below steps: the first step is to process the rigid outer cover layer. The electroplating graphic that needs to be pressed in the outer layer, and then through the CNC milling machine, punching or laser method, routing out or routing the half of depth of the flexible part which is located in rigid layer. Flex board and the rigid outer cover are boned by adhesive sheet. The adhesive sheet has been pre-opened in the flexible part. <br> <br>During the lamination process, if the rigid outer layer uses routing structure, a suitable pressure filling board should be prepared for the flex part. 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The pore -plating process of conventional rigid board can be used, but the specific process parameters of the electroplating should be determined according to the reliability test data of the pores. <br> <br>The next process is similar to the multi -layer rigid board. The outer layer etching, covering membrane (welded film), surface treatment, etc. can be used in similar processes. When making outline of the rigid-flex PCB, remove the filling board in the flexible part or depth control rigid outer cover in the flexible area can be formed into a rigid-flex PCB. <br> <br>Careful consideration of Rigid-Flex solutions and a proper assessment of the available options at the early stages in the rigid-flex PCB design phase will return significant benefits. The Rigid-Flex PCBs fabricator must be involved early in the design process to ensure the design and fab portions are both in coordination and to account for final product variations. <br> <br>The Rigid-Flex manufacturing phase is also more complex and time-consuming than rigid board fabrication. All the flexible components of the Rigid-Flex assembly have completely different handling, etching, and soldering processes than rigid FR4 boards. <br> <br>Benefits of Rigid Flex PCB <br> <br>Space requirements can be minimized by applying 3D <br> <br>By removing the need for connectors and cables between the individual rigid parts the board size and overall system weight can be reduced. <br> <br>By maximizing space, there is often a lower count in parts. <br> <br>Less solder joints assure higher connection reliability. <br> <br>Handling during assembly is easier in comparison with flexible boards. <br> <br>Simplified PCB assembly processes. <br> <br>Integrated ZIF contacts provide simple modular interfaces to the system environment. <br> <br>Test conditions are simplified. A complete test prior to installation becomes possible. <br> <br>Logistical and assembly costs are significantly reduced with flex-rigid boards. <br> <br>It is possible to increase the complexity of mechanical designs, which also improves the degree of freedom for optimized housing solutions. <br> <br>Rigid Flex PCB Fabrication Applications <br> <br>Rigid flexible PCBs offer a wide array of applications, ranging from military weaponry and aerospace systems to cell phones and digital cameras. Increasingly, rigid flex board fabrication has been used in medical devices such as pacemakers for their space and weight reduction capabilities. The same advantages for rigid flex PCB usage can be applied to military weaponry and weapon control systems <br> <br>In consumer products, rigid flex doesn&#039;t just maximize space and weight but greatly improves reliability, eliminating many needs for solder joints and delicate, fragile wiring that are prone to connection issues. 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